Crushing & Screening Solutions

Providing high volume crushing and screening solutions tailored to the specific requirements of the mining and construction industries.

Complete Crushing & Screening Solutions

B&E International delivers comprehensive crushing and screening solutions tailored for every mineral processing and aggregate application. From plant design to full operational support, our mobile and static crushing units with capacities up to 500 t/h provide unmatched flexibility and reliability.

We partner with world-leading equipment manufacturers and apply our hands-on operational expertise to maximize uptime, product consistency, and cost-efficiency. Whether you require primary ore reduction, ballast supply, or aggregate processing, B&E ensures optimal performance from pit to product.

Our Capabilities​:

Primary

Heavy‑duty jaw and gyratoryfor initial ore reduction

Secondary & Tertiary

Cone and impact crushers precise particle control

Screening Systems

High‑efficiency vibrating screens and classification

Aggregate Production

Complete production lines for construction materials

Applications

Our crushing and screening operations serve diverse industries across Sub-Saharan Africa.

Mining Operations

Primary ore processing, size reduction, and feed preparation for downstream beneficiation.

Quarrying

High-capacity aggregates for construction, roads, and infrastructure projects.

Recycling

Material reclamation and aggregate recovery from demolition and construction waste.

Industrial Minerals

Specialized crushing solutions for cement, ceramics, and chemical feedstocks.

Coal Crushing and Washing

High volume coal beneficiation and sizing. Specialized washing optimizes calorific value to meet strict power station and industrial specifications.

Optimize Your Crushing & Screening Operations

From mobile modular systems to flexible delivery models, we provide crushing and screening solutions built for high-volume production and performance.

Contract Crushing vs. Owning Your Own Plant: A Strategic Evaluation

Plant ownership feels like operational control. In practice, for a significant number of South African mining and quarry operations, it becomes one of the most expensive decisions on the books.

Contract crushing offers a structured alternative. In the current capital environment across Gauteng and broader South Africa, it is the model that an increasing number of experienced operations managers are selecting. This post sets out the considerations you need to evaluate before committing either way.

Understanding the Two Models

Plant ownership means your operation purchases, commissions, staffs, and maintains the crushing and screening plant. The asset sits on your balance sheet. The operational risk sits with your team.

Contract crushing is a service arrangement in which a specialist contractor supplies a fully equipped crushing and screening plant, operates it with qualified personnel, and maintains it throughout the contract period. Your operation pays for tonnes produced. The contractor carries the equipment, the technical expertise, and the mechanical risk.

Both models produce crushed aggregate. The difference lies in who carries the cost, the risk, and the management burden of getting there.

The Full Cost of Plant Ownership in South Africa

The purchase price of a crushing plant is the most visible cost. It is rarely the largest one over a project lifetime.

Capital costs (CAPEX) to account for at the outset:

  • Primary, secondary, and tertiary crusher units
  • Vibrating screens and classification equipment
  • Conveyor infrastructure, feed hoppers, and transfer points
  • Electrical installation, control systems, and instrumentation
  • Civil works, plant footprint preparation, and site establishment
  • Commissioning, calibration, and initial production trials

Ongoing operational costs (OPEX) that accumulate throughout the project:

  • Manganese liners, screen media, blow bars, and other wear components
  • Specialist maintenance labour and technical callout costs
  • Spare parts inventory, with lead times on imported components typically running between four and twelve weeks
  • Unplanned downtime losses, which in a production environment translate directly to revenue shortfall
  • Plant insurance, depreciation, and asset management administration
  • Operator wages, supervisory structure, and shift compliance costs

For a mid-range crushing plant operating between 150 and 250 tph, the total cost of ownership over a five-year period, when downtime losses are properly accounted for, consistently exceeds the original CAPEX figure by a material margin. This is not a theoretical observation. It is what the operational data shows.

What a Contract Crushing Arrangement Covers

Under a properly structured contract crushing arrangement, the cost model changes fundamentally.

In place of unpredictable CAPEX and variable OPEX, the operation works to a structured cost-per-tonne or monthly operational rate. Within that rate, the following are covered by the contractor:

  • Full plant supply and mobilisation to site
  • Qualified plant operators and on-site supervision
  • Scheduled and breakdown maintenance
  • Wear parts procurement and replacement management
  • Production reporting and throughput tracking against agreed targets

The result is a predictable, budgetable cost directly tied to tonnes produced. When the plant is not producing, the operation’s cost exposure is contained. When production requirements increase, the contractor scales accordingly.

A Direct Comparison Across Key Operational Factors

FactorPlant OwnershipContract Crushing
Initial capital outlayHigh — significant CAPEX commitmentLow to zero upfront capital requirement
Operational cost predictabilityVariable — subject to unplanned maintenance eventsFixed or structured rate against production
Downtime riskCarried entirely by the operationCarried by the contractor
Capacity flexibilityLimited by the fixed asset configurationAdjustable — contractor scales to production requirements
Technical expertiseRequires qualified in-house recruitmentIncluded within the service arrangement
Wear parts managementOperation’s responsibility and procurement burdenContractor’s responsibility
Balance sheet treatmentAsset recorded on the operation’s booksTreated as OPEX — capital remains available
Mobilisation for remote projectsComplex, costly, and time-consumingContractor manages full deployment logistics

When Plant Ownership Is the Appropriate Choice

Ownership is not the wrong answer in every scenario. It is the appropriate choice when the following conditions are genuinely met:

  • Crushing volumes are consistently high and reliably predictable across a project life of ten years or more
  • The operation has the internal technical capacity to maintain and manage the plant to the required standard
  • The site location is fixed and stable, with no prospect of relocation or significant production profile change
  • The operation’s capital structure can carry the asset without placing strain on working capital or constraining other investment priorities

Where any of those conditions are uncertain or subject to change, the ownership argument weakens considerably.

When Contract Crushing Is the Stronger Operational Choice

Contract crushing consistently delivers better value than ownership across the following scenarios.

Projects with a defined production timeline.
Construction and infrastructure projects, mining contracts, and quarry expansions operating over a two to five year window rarely justify the CAPEX of full plant ownership. A contract crushing arrangement delivers production from mobilisation without tying up capital in a depreciating asset.

Operations requiring rapid production ramp-up.
When a new mining contract is awarded or an infrastructure project demands immediate aggregate supply, an in-house plant that is not yet commissioned, or is undersized for the requirement, cannot respond. A contractor operating across the 50 to 500 tph range can match plant configuration to the production obligation from the outset.

Remote and cross-border project locations.
Deploying and maintaining owned crushing equipment at remote sites in Limpopo, Mpumalanga, or cross-border locations including Namibia, Botswana, or Mozambique introduces logistical and maintenance complexity that specialist contractors are specifically structured to manage.

Operations where capital preservation is a priority.
Releasing CAPEX from equipment ownership allows that capital to be directed towards the activities that generate the operation’s core margin: mining, processing, and project delivery.

What to Evaluate in a Contract Crushing Contractor

Not all contract crushing services operate to the same standard. A procurement evaluation should examine the following before any contract is awarded.

  • Throughput capacity range: Does the contractor’s fleet support production between 50 and 500 tph, and can they demonstrate it at your specific requirement?
  • Plant availability commitment: What uptime guarantee is formalised in the contract?
  • Wear parts and maintenance approach: Who holds stock, and what are the actual lead times for key components?
  • Operator qualifications and supervision: Are operators formally trained and MHSA compliant?
  • Sector and geography track record: Can the contractor demonstrate comparable project delivery in your material type and operating environment?
  • Mobilisation capability: What is the realistic timeline from contract award to first production on your site?
  • B-BBEE standing: Does the contractor’s verified status support your procurement and transformation requirements?

B&E International: Contract Crushing Across Gauteng and South Africa

B&E International, a member of the Raubex Group (JSE: RBX), delivers integrated crushing and screening solutions to mining, quarrying, and construction operations across Gauteng, Mpumalanga, Limpopo, and throughout Southern Africa.

Operating from our Kempton Park base on the East Rand, our teams deploy crushing and screening plants across the 50 to 500 tph range, configured to your material specification, product requirement, and project timeline. Our operators are qualified, our maintenance programmes are structured, and our production reporting is transparent.

We carry the plant. We carry the technical expertise. Your operation carries the output.

Speak to Our Technical Team Before You Commit

If you are evaluating contract crushing against plant ownership for an upcoming project, the time to have that conversation is before capital decisions are made.

Our team will assess your throughput requirements, project timeline, and material specification, and provide an honest evaluation of what each model will cost your operation in practice.