Mineral Processing & Engineering Solutions

Engineered plant designs and specialized processing services to maximize mineral recovery and operational efficiency across Africa.

Complete Mineral Processing Solutions

B&E International delivers integrated mineral processing services throughout the project life cycle, from design and construction to full-scale operations. Our hands-on experience as operators ensures that every engineering choice prioritizes durability, maintainability, and cost-efficiency.

We specialize in modular and fixed plant designs, applying performance-based engineering to deliver measurable gains in throughput and recovery.

Our Capabilities​:

Process Design

Flowsheets and circuit layouts tailored for mineral specifics and throughput goals. Efficient pilot-to-production scale-up.

Plant Engineering

Integration of civil, mechanical, and electrical engineering for durable plants. Dependable design with minimal maintenance infrastructure.

Equipment Supply

Procurement and installation of world-class machinery and control systems. From crushers to flotation and filtration.

Process Control

Automation, SCADA, and sensor-based optimization for stable operations. Data-driven performance improvement.

Processing Technologies

We implement well-proven and innovative technologies that maximize recovery, cut energy use, and deliver consistent product quality.

Flotation Systems

Advanced reagent schemes and air flow control for sulphide, PGM, and base-metal recovery.

Gravity Separation

Jigs, spirals, and tables for gold, chrome, and iron ore beneficiation.

Magnetic Separation

High and low intensity circuits for ferrous and industrial minerals.

Wet Metallurgy

Safe, efficient leach and SX-EW systems for precious and base metals.

Dewatering Systems

Thickeners, filters, and tailings handling reducing water loss and footprint.

Water Treatment

Closed loop systems for compliance and sustainability.

Success Story: Kookfontein Mineral Processing Plant

B&E serves as the dedicated O&M partner, implementing robust processes and Enterprise Asset Management (EAM) systems to ensure operational continuity and sustained performance excellence. By fostering synergy across the workforce, we have entrenched a culture of accountability and continuous improvement.

Our Capabilities

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Optimize Your Mineral Processing Operations

Unlock higher recovery with proven plant design and operations. Our engineers match throughput to your mine plan for predictable results.

Contract Crushing vs. Owning Your Own Plant: A Strategic Evaluation

Plant ownership feels like operational control. In practice, for a significant number of South African mining and quarry operations, it becomes one of the most expensive decisions on the books.

Contract crushing offers a structured alternative. In the current capital environment across Gauteng and broader South Africa, it is the model that an increasing number of experienced operations managers are selecting. This post sets out the considerations you need to evaluate before committing either way.

Understanding the Two Models

Plant ownership means your operation purchases, commissions, staffs, and maintains the crushing and screening plant. The asset sits on your balance sheet. The operational risk sits with your team.

Contract crushing is a service arrangement in which a specialist contractor supplies a fully equipped crushing and screening plant, operates it with qualified personnel, and maintains it throughout the contract period. Your operation pays for tonnes produced. The contractor carries the equipment, the technical expertise, and the mechanical risk.

Both models produce crushed aggregate. The difference lies in who carries the cost, the risk, and the management burden of getting there.

The Full Cost of Plant Ownership in South Africa

The purchase price of a crushing plant is the most visible cost. It is rarely the largest one over a project lifetime.

Capital costs (CAPEX) to account for at the outset:

  • Primary, secondary, and tertiary crusher units
  • Vibrating screens and classification equipment
  • Conveyor infrastructure, feed hoppers, and transfer points
  • Electrical installation, control systems, and instrumentation
  • Civil works, plant footprint preparation, and site establishment
  • Commissioning, calibration, and initial production trials

Ongoing operational costs (OPEX) that accumulate throughout the project:

  • Manganese liners, screen media, blow bars, and other wear components
  • Specialist maintenance labour and technical callout costs
  • Spare parts inventory, with lead times on imported components typically running between four and twelve weeks
  • Unplanned downtime losses, which in a production environment translate directly to revenue shortfall
  • Plant insurance, depreciation, and asset management administration
  • Operator wages, supervisory structure, and shift compliance costs

For a mid-range crushing plant operating between 150 and 250 tph, the total cost of ownership over a five-year period, when downtime losses are properly accounted for, consistently exceeds the original CAPEX figure by a material margin. This is not a theoretical observation. It is what the operational data shows.

What a Contract Crushing Arrangement Covers

Under a properly structured contract crushing arrangement, the cost model changes fundamentally.

In place of unpredictable CAPEX and variable OPEX, the operation works to a structured cost-per-tonne or monthly operational rate. Within that rate, the following are covered by the contractor:

  • Full plant supply and mobilisation to site
  • Qualified plant operators and on-site supervision
  • Scheduled and breakdown maintenance
  • Wear parts procurement and replacement management
  • Production reporting and throughput tracking against agreed targets

The result is a predictable, budgetable cost directly tied to tonnes produced. When the plant is not producing, the operation’s cost exposure is contained. When production requirements increase, the contractor scales accordingly.

A Direct Comparison Across Key Operational Factors

FactorPlant OwnershipContract Crushing
Initial capital outlayHigh — significant CAPEX commitmentLow to zero upfront capital requirement
Operational cost predictabilityVariable — subject to unplanned maintenance eventsFixed or structured rate against production
Downtime riskCarried entirely by the operationCarried by the contractor
Capacity flexibilityLimited by the fixed asset configurationAdjustable — contractor scales to production requirements
Technical expertiseRequires qualified in-house recruitmentIncluded within the service arrangement
Wear parts managementOperation’s responsibility and procurement burdenContractor’s responsibility
Balance sheet treatmentAsset recorded on the operation’s booksTreated as OPEX — capital remains available
Mobilisation for remote projectsComplex, costly, and time-consumingContractor manages full deployment logistics

When Plant Ownership Is the Appropriate Choice

Ownership is not the wrong answer in every scenario. It is the appropriate choice when the following conditions are genuinely met:

  • Crushing volumes are consistently high and reliably predictable across a project life of ten years or more
  • The operation has the internal technical capacity to maintain and manage the plant to the required standard
  • The site location is fixed and stable, with no prospect of relocation or significant production profile change
  • The operation’s capital structure can carry the asset without placing strain on working capital or constraining other investment priorities

Where any of those conditions are uncertain or subject to change, the ownership argument weakens considerably.

When Contract Crushing Is the Stronger Operational Choice

Contract crushing consistently delivers better value than ownership across the following scenarios.

Projects with a defined production timeline.
Construction and infrastructure projects, mining contracts, and quarry expansions operating over a two to five year window rarely justify the CAPEX of full plant ownership. A contract crushing arrangement delivers production from mobilisation without tying up capital in a depreciating asset.

Operations requiring rapid production ramp-up.
When a new mining contract is awarded or an infrastructure project demands immediate aggregate supply, an in-house plant that is not yet commissioned, or is undersized for the requirement, cannot respond. A contractor operating across the 50 to 500 tph range can match plant configuration to the production obligation from the outset.

Remote and cross-border project locations.
Deploying and maintaining owned crushing equipment at remote sites in Limpopo, Mpumalanga, or cross-border locations including Namibia, Botswana, or Mozambique introduces logistical and maintenance complexity that specialist contractors are specifically structured to manage.

Operations where capital preservation is a priority.
Releasing CAPEX from equipment ownership allows that capital to be directed towards the activities that generate the operation’s core margin: mining, processing, and project delivery.

What to Evaluate in a Contract Crushing Contractor

Not all contract crushing services operate to the same standard. A procurement evaluation should examine the following before any contract is awarded.

  • Throughput capacity range: Does the contractor’s fleet support production between 50 and 500 tph, and can they demonstrate it at your specific requirement?
  • Plant availability commitment: What uptime guarantee is formalised in the contract?
  • Wear parts and maintenance approach: Who holds stock, and what are the actual lead times for key components?
  • Operator qualifications and supervision: Are operators formally trained and MHSA compliant?
  • Sector and geography track record: Can the contractor demonstrate comparable project delivery in your material type and operating environment?
  • Mobilisation capability: What is the realistic timeline from contract award to first production on your site?
  • B-BBEE standing: Does the contractor’s verified status support your procurement and transformation requirements?

B&E International: Contract Crushing Across Gauteng and South Africa

B&E International, a member of the Raubex Group (JSE: RBX), delivers integrated crushing and screening solutions to mining, quarrying, and construction operations across Gauteng, Mpumalanga, Limpopo, and throughout Southern Africa.

Operating from our Kempton Park base on the East Rand, our teams deploy crushing and screening plants across the 50 to 500 tph range, configured to your material specification, product requirement, and project timeline. Our operators are qualified, our maintenance programmes are structured, and our production reporting is transparent.

We carry the plant. We carry the technical expertise. Your operation carries the output.

Speak to Our Technical Team Before You Commit

If you are evaluating contract crushing against plant ownership for an upcoming project, the time to have that conversation is before capital decisions are made.

Our team will assess your throughput requirements, project timeline, and material specification, and provide an honest evaluation of what each model will cost your operation in practice.